Sony MDR-XB950B1 · PrintYourFix

Right cover replacement

Drag to rotate, scroll or pinch to zoom. The ochre part is the 3D-printed cover; the grey part is the original headphone slider it fits over.

Printed coverOriginal slider
≈ 33 × 67 mm
Swipe sideways to rotate

Gallery

Cover fitting onto the original slider
Full turn of the assembled parts
Outside, three-quarter viewInside: screw holes and pivot pegSide profile follows the headband curveEnd view: lips wrap the slider edgesOutside face, translucent PETG
3D renders 1 / 5
Outside, three-quarter view
Before: the original cover snapped off, leaving the cable exposedEar pad removed to reach the ear cupEar cup opened to free the cableTest fit: the cable zigzags under the clear coverThe zigzag gives the cable slack when the headband extendsClear cover seated on the slider railsPrinted in clear PETG, standing on its endFitted: the cover meets the yokeYoke screws back in placeRepaired, front viewRepaired, back view
Real repair 1 / 11
Before: the original cover snapped off, leaving the cable exposed

Print it

MaterialClear PETG
Print time≈ 1 h
Layer height0.2 mm (0.15 mm for smoother rails)
Walls3 perimeters
Infill25–30 %, gyroid
Nozzle / bed235–245 °C / 75–85 °C
Fan30–50 %
SupportsNone, printed standing on its end
Adhesion5 mm brim; glue stick on PEI

Print it standing up

Stand the cover on its short end, as in the print photo in the gallery. The rail lips then print as clean vertical walls with no supports, and the gentle curve is only a mild overhang. It is about 67 mm tall, so use a brim to keep it steady.

Check the fit first

The rails are tuned for FDM tolerances. If the cover is tight, lightly sand the inside of the lips rather than forcing it on.

No 3D printer? We print it for you

Get this cover printed in clear PETG and ready to fit. Message us for price and delivery, or send a quote request.

Repair steps

  • Small Phillips screwdriver
  • Plastic pry tool or guitar pick
  • The printed cover
  • Fine sandpaper (optional)
  1. Remove the ear padGently pull the right ear pad off to reach the ear cup.
  2. Open the ear cupUnscrew and lift off the back of the ear cup so the headband cable can move freely. Keep the screws together.
  3. Unscrew the yokeRemove the two screws on the yoke plate marked MDR-XB950B1 to release the end of the slider.
  4. Clear out the broken coverTake off what is left of the original cover and clean the slider rails.
  5. Route the cableLay the cable in a loose zigzag under the new cover. The slack lets the headband extend without pulling on the wire.
  6. Fit and reassembleSeat the cover on the rails, refit the yoke screws and close the ear cup. Run the headband through every click and check that the cable moves freely.

Do this at your own risk. PrintYourFix is not responsible for damage.

Credits

“Right cover Sony MDR-XB950B1” by PrintYourFix, licensed CC BY. Remixed from “Sony MDR-XB950B1” by Toxotix and “Plaque exterieur pour Sony MDR-XB950 et MDR-XB950 BT” by Lunik971. See the Thingiverse listing.

Have something that needs fixing?

Send us a photo — assessment is always free and takes less than a minute.